Friday, October 02, 2009

A synchro or "selsyn" is a type of rotary electrical transformer that is used for measuring the angle of a rotating machine such as an antenna platform. In its general physical construction, it is much like an electric motor (See below.) The primary winding of the transformer, fixed to the rotor, is excited by a sinusoidal electric current (AC), which by electromagnetic induction causes currents to flow in three star-connected secondary windings fixed at 120 degrees to each other on the stator. The relative magnitudes of secondary currents are measured and used to determine the angle of the rotor relative to the stator, or the currents can be used to directly drive a receiver synchro that will rotate in unison with the synchro transmitter. In the latter case, the whole device (in some applications) is also called a selsyn (a portmanteau of self and synchronizing).



Schematic of Synchro Transducer: The complete circle represents the rotor. The solid bars represent the cores of the windings next to them. Power to the rotor is connected by slip rings and brushes, represented by the circles at the ends of the rotor winding. As shown, the rotor induces equal voltages in the 120° and 240° windings, and no voltage in the 0° winding. [Vex] does not necessarily need to be connected to the common lead of the stator star windings.


On a practical level, synchros resemble motors, in that there is a rotor, stator, and a shaft. Ordinarily, slip rings and brushes connect the rotor to external power. A synchro transmitter's shaft is rotated by the mechanism that sends information, while the synchro receiver's shaft rotates a dial, or operates a light mechanical load. Single and three-phase units are common in use, and will follow the other's rotation when connected properly. One transmitter can turn several receivers; if torque is a factor, the transmitter must be physically larger to source the additional current. In a motion picture interlock system, a large motor-driven distributor can drive as many as 20 machines, sound dubbers, footage counters, and projectors.

1) Synchro systems were first used in the control system of the Panama Canal, to transmit lock gate and valve stem positions, and water levels, to the control desks.2)Fire-control system designs developed during World War II used synchros extensively, to transmit angular information from guns and sights to an analog fire control computer, and to transmit the desired gun position back to the gun location.3)Smaller synchros are still used to remotely drive indicator gauges and as rotary position sensors for aircraft control surfaces, where the reliability of these rugged devices is needed. Digital devices such as the rotary encoder have replaced synchros in most other applications.

The relation between a synchro and stepper motor is that the stepper motor is just a special type of the synchro. A stepper motor is designed to rotate through a specific angle (called a step) for each electrical pulse received from its control unit.

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